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Bentonite is surface mined through a process called backcasting where reclamation is performed by filling the mining pits with soils from subsequent pits while the mine is in production. Typically the topsoil layer is about 30 inches deep, which is removed using heavy equipment.

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Bentonite production process features ore mining, sodium activation – if required -, drying, and milling. Sodium activation is performed to convert calcium bentonite to sodium bentonite, in which calcium ions are exchanged for sodium carbonate. Through drying, bentonite natural moisture content of about 25-35% is reduced. Since bentonite is hygroscopic, this is a difficult process that has ...

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